Here are some things I did and learned along the way. This was my
first time building a cutting board, so I consider this a prototype.
I learned a few things along the way and that will definitely go to
improving on the next version.
The blocks I used are scrap from a local cabinet making shop.
Everything was stock, so thickness was just
under an inch thick. (I belive stock is the correct term, please
correct) Blocks were also fairly square and straight. I had to do
minimal squaring on the chop saw. Sort of a dangerous opperationsince
they are under 5 inches long)
I trimmed the blocks to width using a bandsaw.
they are all edge and end glued. I have a lot of confidence in the
glue, and hope that my wife will not use it as a butcher block for
tenderizing meat.
I put the blocks together in a way that was time consuming and
awkward. Next time I will build a jig, much like an old typesetters
tray to place glued blocks in. and glue up three sides of a block
placing them in the tray like a brick layer.
I cut two side pieces, or rails, which are 3/4 inch thick. they slide
on the metal brackets under the counter very nicely.
but since they are narrower than the thicker cutting board pieces
there is a lip on either side of the board where the rails connect. I
figure this will allow for sanding when the board becomes worn, cut,
and stained.
The front breadboard edge has a routered round cove underneath for a
finger hold. (which sort of makes it one sided)
I sanded. Alot.
Mineral oil was applied to the cutting surface. Mineral oil really
made the wood grain look very rich. Polyurethane was applied to the
rails and front board.
Next time I will apply polyurethane to first then the mineral oil.
also I might consider a food safe wax for the rails. is there such a
product?
